2.5 months later, I finally got around to finishing the pack. The reason I hadn't done this sooner is that the battery pack that Shane built hadn't exploded yet, and was still performing well despite my extensive usage sometimes requiring multiple ~70% capacity charges per day. The reason I got around to doing it is the darn thing was sitting in N52 almost fully assembled, and I should really be using the pack with balance wires.
Alright here we go. The first step is to put these little tiny connectors on each of the balance leads and put them in a plastic holder so it can be plugged into the charger. A note for anyone trying to build their own pack: do NOT try to strip, solder, or do anything else to two balance leads at the same time. If you try to cut or strip them both at the same time, they will short together on whichever metal cutting tool you have chosen for the task. You and your pack will not be happy. Strip one wire at a time, solder the connecter, crimp, place in the holder. Repeat as necessary, in that order.
Soldered the deans connector onto the main wires. Pack is operational.
|- black white brown backwards rainbow +|
|And we have our fully operational balanced pack!|
Looks like we're done for the day. NOPE.
The pack doesn't fit inside the battery bay on the scooter because the wire sticks out the top instead of the side on part of the pack. The segment of wires in front of the conveniently (and accidentally) placed cinnamon toast crunch box needs to be moved from the top to the side.
Carefully slicing open the pack, I am terrified of cutting a wire or worse, shorting two wires with my knife blade. Luckily neither of those things happened.
Black wire was pushed over to the side, and the pack is ready to be sealed up. Wait...where's my duct tape? Crap. Well, floor mate Julia to the rescue...
|Probably the most colorful pack I will ever make.|
And so Deathscooter was made a bit more colorful.
Note: I will still not ride this machine until I get a new front wheel, which is in the mail as of tomorrow (hopefully).